HVO diesel explained simply

Kyrill Kretz
Kyrill Kretz
/

Complex topics relating to the bus and mobility industry – explained simply: Whether technical terms, industry trends, or service models – this article focuses on HVO diesel, what it is, and the role it plays in an increasingly sustainable mobility world. We highlight the opportunities and limitations that this alternative fuel already offers today.

Kyrill Kretz
Kyrill Kretz
/

What is HVO diesel?

HVO diesel, also known as HVO100, is a renewable diesel fuel produced by hydrogenating vegetable and animal oils. HVO100 refers to pure paraffinic diesel fuel without any fossil fuel admixture. According to the official descriptions by Neste and the US Environmental Protection Agency, it is chemically comparable to fossil diesel, but is produced from renewable sources and meets the EN 15940 standard. EN 15940 for paraffinic diesel.

How is HVO produced?

01
Selection of suitable raw materials
Environmentally friendly raw materials are used to produce HVO, including used cooking oils, animal fats, food industry waste, and certain vegetable oils. Waste and residual materials are used in particular, as they are no longer needed and improve the environmental balance.
01
01
02
Pre-treatment and cleaning of raw materials
Before the oils can be further processed, they must be cleaned. This involves removing water, dirt, metal residues, and other contaminants. This cleaning process protects machines and filters and ensures high fuel quality.
02
03
hydrogenation
In this step, the purified oils are mixed with hydrogen under high pressure and high temperature. This removes oxygen and other unwanted components. The oils are converted into stable molecules similar to diesel.
03
04
Isomerization and/or hydrocracking
The fuel is further refined to ensure that it remains reliable in cold conditions and is suitable for different engines. Isomerization alters the molecules so that the fuel remains liquid at low temperatures. Hydrocracking can also break down the molecules into shorter components if this improves the quality.
04
05
Final processing into finished fuel
Finally, the fuel is adjusted to comply with European standard EN 15940. Only then can it be sold as HVO100. HVO100 can be used in modern diesel engines without modification.
05

Is my vehicle suitable for HVO diesel?

Whether a vehicle is suitable for HVO100 depends on the respective manufacturer's specifications and the EN 15940 standard. EN 15940. Many modern diesel vehicles, including numerous vans, trucks, and buses, already have the necessary approvals and can use the renewable fuel without any technical modifications. The manufacturers' decision is based on extensive testing to ensure that engine performance, exhaust emissions, and material compatibility are maintained during regular operation.

The published approval list from vehicle manufacturers provides valuable guidance for users. It provides a quick overview of which models officially support the use of HVO100 and where restrictions may apply. It is also worth taking a look at the operating instructions, as many manufacturers provide specific information on the use of paraffinic fuels there.

Note: Many newer diesel vehicles—especially models from the mid-2010s onwards—already support HVO100. Nevertheless, always check the manufacturer's specifications.

Advantages and disadvantages of HVO100

HVO diesel offers a number of technical and environmental advantages, but it also has limitations. The following overview shows the most important points in a direct comparison.

benefits
disadvantages
1
Lower local emissions Less particulate matter, CO, and HC—depending on the engine and exhaust aftertreatment system.
Higher prices than fossil diesel Produced using more complex processes and more sustainable raw materials.
2
Potentially significantly lower carbon footprint When using sustainable raw materials (e.g., waste and residual materials).
NOx emissions (nitrogen oxides) may be slightly higher depending on the engine Especially in older engines or engines with non-optimized engine control.
3
High cetane number & good combustion Leads to smoother, more consistent ignition and better cold start performance.
Limited network of filling stations in Germany Not yet available nationwide.
4
Excellent storage stability and cold resistance Stable fuel that remains reliable even at low temperatures.
Environmental impact depends heavily on the origin of raw materials Sustainability can only be achieved if there is no competition with food production.

HVO diesel therefore offers many practical advantages, but it is not a universal substitute—its effectiveness depends heavily on the intended use, the origin of the raw materials, and the technical compatibility of the vehicle.

How does HVO100 differ from diesel?

HVO diesel is currently even more expensive than fossil diesel in Germany. This is mainly because production is complex, requiring modern facilities and the use of hydrogen, which is costly. In addition, suitable raw materials—such as used cooking oils or animal fats—are only available in limited quantities, which further increases the price. Since the market for HVO is still relatively small, manufacturers are also less able to benefit from economies of scale, which also drives up costs.

The HVO100 fuel station network is also still under development. The fuel is currently only available at selected stations, for example at individual locations of Hoyer or Sprint. Although the number of filling stations is growing steadily, supply is not yet nationwide. Depending on the region, it can therefore be more or less difficult to obtain HVO100. In some cities, the fuel is already widely available, while in rural areas there are still no sales outlets at all in some cases. As a result, many users have to travel longer distances or first find out whether a gas station nearby stocks HVO100.

If you want to find out where HVO100 is available in your area, you can use the interactive map from eFuelsNow . There you can quickly see which gas stations already offer the fuel and how the network is developing.

Fossil diesel
biodiesel
HVO diesel
origin
petroleum
vegetable oil
Hydrogenated oils/fats
engine compatibility
Very high
depending on the engine
Very good upon approval
environmental impact
high CO₂ and pollutant levels
partly higher NOx values
Depending on the raw material, usually better climate balance

Conclusion

What is HVO diesel?

HVO diesel is a renewable diesel fuel made from hydrogenated vegetable oils, animal fats, or waste oils. It is very similar to fossil diesel in technical terms and, depending on the raw material, can offer a significantly better carbon footprint.

Is the vehicle suitable for HVO100?

Use depends on manufacturer approval in accordance with EN 15940. Many newer diesel models are already approved. If in doubt, always check the official manufacturer's specifications or approval lists.

Advantages and disadvantages of HVO diesel

HVO offers lower local emissions, potentially less CO₂, and good combustion properties. Disadvantages: higher price, limited filling station network, and sustainability that depends on the raw material base.

Differences from regular diesel

HVO is produced from renewable raw materials, while fossil diesel is produced from petroleum. Both are largely compatible from a technical standpoint, but HVO scores points for its stable combustion properties and better environmental balance—depending on the feedstock used.

FAQ

Can HVO diesel damage my engine?

If your vehicle is approved for paraffinic diesel in accordance with EN 15940, there is no risk according to the manufacturer's specifications. However, without approval, undesirable effects may occur. Therefore, always check the manufacturer's approval.

Yes. HVO100 is fully miscible with fossil diesel, as the fuels are chemically compatible. You can mix any level.

CO₂ savings depend primarily on the raw materials used. According to the U.S. Environmental Protection Agency, the use of waste and residual materials can significantly improve the life cycle.

The two fuels differ significantly: According to the Federal Environment Agency , biodiesel (FAME) can cause higher NOx emissions, while HVO100 also showed increased NOx values in some DUH measurements. The climate balance of HVO can be better – depending on the raw materials.

No end date has been set for fossil diesel – according to the Federal Ministry of Transport , however, the share of renewable fuels is to be significantly expanded.

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